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WIND TURBINE ENGINEERING SERVICES


Experienced engineers in wind turbine design, modeling, validation and certification.

Specializing in aeroelastic modeling with OpenFAST and HAWC2.

AT YOUR SERVICE

TESTIMONIALS



"We hired Northwind Engineering to produce aeroelastic loads calculations for our 20kW and 30kW variable speed, pitch regulated wind turbines. Drew also aided us as an engineering resource and supported several key projects. Northwind Engineering surpassed all expectations and delivered projects and reports ahead of schedule. The professionalism, motivation and high-level of expertise is hard to find! We would not hesitate to recommend Northwind Engineering. Look forward to working with them again in the near future."

Person 1

Shane Ledwith
Design Manager - Kodair-Wind-Design

"I am pleased to recommend Northwind Engineering for their exceptional services in aeroelastic modelling. They provided critical expertise during one of our turbines re-design and were always available for technical support whenever we had problems or questions. Their services were delivered within the agreed-upon timelines, with comprehensive documentation that integrated smoothly with our processes. Drew's professionalism and friendly customer service made our collaboration productive and enjoyable."

Person 1

Sabina Auguscik
Structural Design Engineer - Eocycle

"I worked with Drew for 4 years in various roles, as colleague and manager in Blades R&D. Drew contributed to blade technology development projects both as an aerodynamics engineer and project manager. He has a good aerodynamic background and is creative in finding new solutions. Drew is a pro-active, outgoing person who thrives on taking responsibility and driving projects forward."

Person 1

Alex Loeven
Head of Rotor Performance - Siemens Gamesa

"We have been working with Northwind Engineering on several occasions since 2018. From prototype testing to load calculations and FEM analysis etc. Lately we had Northwind Engineering helping us with a blade structural verification for certification purposes. Every time we experience very professional service and fast response."

Person 1

Ulrich Høgenhaven
CEO - Viking Wind

"Drew did some FAST modeling for us and delivered some much needed data very quickly. Communications from him were very timely, precise and professional. He confirmed what he understood to be done and proceeded to do exactly that in a very timely and precise way. He is extremely competent and a pleasure to work with. We would not at all hesitate to work with him again."

Person 1

Devon McIntosh, Ph.D.
President - Sonsight Wind

We were recommended to work with Northwind Engineering back in 2019. We followed that advice and we have always been pleased with the work produced by Northwind Engineering since then. Drew Gertz has been very diligent and is always available on short notice to answer questions.

Person 2

Lionel Trottet
Nexeol SAS

EDGE Solutions has developed armourEDGE, a superior product to protect wind turbine blades, which features several valuable competitive advantages over alternative options. Northwind Engineering has been providing our business with analysis and expertise relating to wind turbine blade aerodynamics, aeroelasticity, and testing on an ongoing basis since 2019. We have found their input to be invaluable to the development and testing of our product. We appreciate their responsiveness and professionalism and look forward to continued collaboration.

Person 3

Brian Forbes
Technical Director - EDGE Solutions Ltd.

"Drew Gertz (CEO, Principal Consultant) is an ambitious, high-energy individual skilled at developing collaborative industry relationships. He was able to assemble a team to produce high quality results that surpassed expectations. His motivation and drive ensure that Northwind Engineering delivers high quality, focused results."

Person 4

David Johnson, Ph.D.
Professor and Head of Wind Energy Research Group, University of Waterloo, Canada

"We have hired Northwind Engineering for a variety of tasks including loads modeling, mechanical design, structural analysis, measurements analysis, and certification support. They consistently deliver at or beyond expectations. They keep us well-informed throughout project execution, work well with our team, and deliver on time. We would highly recommend them."

Person 5

Indrek Gregor
CEO - Tuge Energia

"Northwind Engineering provided real value to our firm in the form of technical expertise and practical experience, particularly in wind turbine aeroelastic modeling and blade design. I would highly recommend them."

Person 6

Odilon Lemieux, M.A.Sc. MBA, P.Eng
President - Borrum Energy Solutions

“We engaged with Northwind Engineering to provide us with an aeroelastic model to support an ongoing Type Certification. Drew kept us well informed throughout the project without any need for prompting, enabling us to trust the project was progressing on schedule. Drew surpassed expectations, delivering the project reports in advance of the proposed date. The professionalism and high levels of motivation mean we would not hesitate to use Northwind Engineering again in the future.”

Person 7

Jon Kemp
Technical Director - Ryse Energy

“Northwind Engineering built an aeroelastic model of our active pitch, variable speed turbine and ran a full set of IEC certification simulations to generate our complete load basis. They understood the unique challenges and technical uncertainties of generating loads for a new wind turbine. They worked with us to troubleshoot issues, made suggestions for improvement, and guided us with industry best practices. It felt like they were part of our team rather than an external consultant. This is the kind of unique service that I don’t think we would be able to get anywhere else. Perhaps most importantly, I found them to be honest and reasonably priced. We will continue working with them for future loads iterations.”

Person 8

Josh Groleau
CEO - Pecos Wind Power

WE CAN HELP YOU

SERVICES





PERFORMANCE & LOADS CALCULATIONS

Modeling and analysis of the entire turbine from specific cases to full certification load sets.

AEROELASTIC MODELING ACCORDING TO IEC 61400-1/2 (OPENFAST, HAWC2)
SIMPLIFIED LOAD MODELING ACCORDING TO IEC 61400-2
COMPUTATIONAL FLUID DYNAMICS (CFD) SIMULATIONS OF FULL ROTORS (HAWTs & VAWTs)
POWER CURVE & AEP CALCULATIONS

POWER CURVE & LOADS VALIDATION

Design validation using simulations and measurements

MET MAST INSTALLATION AND MONITORING
PERFORMANCE TROUBLESHOOTING, DIAGNOSTICS AND SOLUTIONS
CONTROLLER TUNING
SITE SPECIFIC SIMULATIONS AND VALIDATION

NEW DESIGNS

We can make sure you have the best offering

CONCEPTUAL DESIGN EXPLORATION
SYSTEM LEVEL DESIGN & OPTIMIZATION
AERO-STRUCTURAL BLADE DESIGN OPTIMIZATION (NREL WISDEM)
2D & 3D DRAFTING
COMPONENT STRUCTURAL ANALYSIS (ANALYTICAL, FEA)
CERTIFICATION DOCUMENTATION

UPGRADES AND NEW TECHNOLOGIES

Create new revenue streams with upgrade offerings

AERODYNAMIC ROTOR UPGRADES (BLADE ADD-ONS) FOR INCREASED PRODUCTION
MODELING NEW FEATURES AND CONCEPTS
TECHNOLOGY DEVELOPMENT AND INTEGRATION



HAVE A LOOK

SAMPLE REPORTS




POWER CURVES

POWER CURVES

Power curves can be generated from aeroelastic simulations with uniform or turbulent inflow, or from measurements. Comparisons can be made to data from other sites, turbines, or configurations.








See Sample Report
EXTREME LOADS

EXTREME LOADS

Ultimate loads are generated by extracting the extremes from aeroelastic simulations of the design load cases defined by the certification standard (IEC 61400-1 or -2, ANSI/ACP 101, ClassNK, etc.). Contemporaneous loads tables are provided. A summary page is created for each channel providing graphical overviews of the extremes from all simulations, DLC specific extremes, as well as the specific simulations producing the top-10 highest loads.


See Sample Report
FATIGUE LOADS

FATIGUE LOADS

Fatigue loads are generated by post-processing aeroelastic simulations of the design load cases defined by the certification standard (IEC 61400-1 or -2, ANSI/ACP 101, ClassNK, etc.). Lifetime damage equivalent loads (LDELs) are generated by rainflow counting the timeseries data and accumulating the damage from each cycle according to Miner’s Rule.





See Sample Report


WE'VE DONE IT

PROJECT EXPERIENCE



Project 2

AEROELASTIC SIMULATIONS OF 75KW WIND TURBINE FOR DESIGN LOADS

  • Built and tuned a fixed pitch, fixed speed model in OpenFAST
  • Performed loads and performance simulations using FAST aeroelastic code
  • Ran thousands of simulations per IEC 61400-1 for fatigue and extreme loads requirements
  • Conducted full post-processing, analysis, and reporting

Project 4

CERTIFICATION SUPPORT FOR 10KW WIND TURBINE (AWEA 9.1)

  • Performed simple load model calculations according to AWEA 9.1 standard (also compliant with IEC 61400-2 / ClassNK)
  • Conducted component stress analysis (both analytical and FEA)
  • Calculated power curves and annual energy production (AEP)
  • Prepared certification documentation
  • Cooperated with certification authorities (e.g., Intertek)

Project 10

AEROELASTIC MODELING OF EXOTIC DESIGN IN HAWC2

  • Aero-structural model of highly flexible, tethered rotor and tower
  • Implementation of variable rotor speed, active pitch controller
  • Custom cyclic blade pitch controler implementation
  • Calculation and visualization of system vibration modes
  • Simulation of design load cases according to IEC 61400-2 standard
  • Custom simulations according to client requests

Project 1

AEROELASTIC SIMULATIONS OF 2.3MW WIND TURBINE FOR LIFETIME EXTENSION

  • Created OpenFAST aeroelastic turbine model matching client specifications
  • Tuned variable speed and pitch-regulated controller algorithms
  • Ran thousands of simulations per IEC 61400-1 for fatigue analysis
  • Conducted lifetime extension analysis following DNVGL-ST-0262
  • Performed certification, site-specific, and curtailed modes simulations
  • Developed custom Python post-processing scripts
  • Compared loads and annual energy production

Project 5

POWER CURVE AND LOADS VALIDATION & OPTIMIZATION

  • Experience with MW and kW scale turbines
  • Performed in-depth performance analyses considering blade soiling, turbulence, shear, veer, and shadowing
  • Tuned controllers for optimum production

Project 9

CFD MODELING IN OPENFOAM OF NOVEL VAWT WITH FLOW CONCENTRATING ENCLOUSRE

  • Developed validated approach to modeling internal rotor and enclosure
  • 2D and 3D simulations to predict loads and power for design purposes
  • Reynolds-Averaged Navier-Stokes with URANS and k − ω SST turbulence model
  • Ensured Fully resolved boundary layers (y+ > 1)
  • Implemented Arbitrary Mesh Interface (AMI) to represent rotating and static meshes

Project 9

20KW WIND TURBINE DESIGN SUPPORT

  • Provided the conceptual design support
  • Performed load calculations with SLM according to IEC 61400-2

Project 3

DEVELOPMENT OF PASSIVE MECHANICAL BLADE PITCH ANGLE CONTROL SYSTEM

  • Developed analytical model for design optimization
  • Conducted loads and performance simulations using FAST aeroelastic code
  • Created 3D CAD drawings, performed FEA analysis, and produced 2D production drawings
  • Integrated pitch angle sensor
  • Assembled prototype
  • Validated prototype in the field on a test turbine

Project 7

WIND TUNNEL
TESTING

  • Conducted 2D airfoil tests at TU Delft and Deutsche WindGuard wind tunnels
  • Performed full rotor testing at UW Large Scale Wind facility

Project 6

BLADE AND UPGRADE
KIT DESIGN

  • Designed blade add-ons for power curve upgrades of MW scale turbines (trailing edge flaps, vortex generators, gurney flaps, winglets)
  • Selected appropriate airfoils for new blade designs
  • Designed blade outer geometry for optimal aerodynamics using PROPID code

Project 8

DEVELOPMENT OF ACTIVE FLAP FOR WIND TURBINE

  • Simulated active flap operation on a 4MW turbine using HAWC2 code
  • Analyzed field tests of the active flap on an outdoor test rig

Project 12

WE WANT TO WORK
WITH YOU!

  • Partner with us for top-tier wind turbine engineering services, including design, modeling, validation, and certification.

WE HAVE THE PEOPLE

TEAM



Team Member 1

Drew Gertz, MASc.

Founder, CEO
Mechanical Engineer
Specialty: Aeroelastic modeling

  • 13+ years experience in wind turbine modeling and design
  • Several years R&D experience in Danish wind industry (Siemens, DTU)
  • Extensive aeroelastic modeling experience in FAST7, OpenFAST, HAWC2
  • Experience in mechanical design (CAD/FEA), blade design & performance, measurements & analysis
Team Member 1

Ali Hassan Khan, PhD.

Mechanical Engineer
Specialty: Computational fluid dynamics (CFD)

  • Industry experience simulating Vertical (VAWTs) and Horizontal (HAWTs) axis wind turbines in CFD
  • Experience in mechanical design (CAD, FEA)
Team Member 1

Joseph Spossey, B.Eng.

Mechanical Engineer
Specialty: Testing, inspection, and certification of wind turbines

  • 15+ years wind industry experience
  • Former technical expert and manager of the global wind team at Intertek
  • Extensive experience with IEC 61400 and ACP-101 certification planning and execution
Team Member 1

Michael Shives, PhD.

Mechanical Engineer
Specialty: Computational fluid dynamics (CFD)

  • 7+ years industry experience in CFD and modeling rigid body dynamics
  • Experience designing novel turbine CFD methods, creating methods for predicting tidal/wind farm energy yield with many interacting wakes, designing novel CFD/Blade-Element based routine to optimize turbine blades
Team Member 3

Giorgio Demurtas, PhD.

Electrical Engineer
Specialty: Wind turbine control

  • 10+ years industry experience in wind and solar industries as electrical and conrols engineer
  • In depth knowledge of control theory and implementation
  • Experience in wind turbine controller design, implementation and troubleshooting, and solar tracking controllers
Team Member 1

Strong Network

  • Over our years in industry and academia we have built up an excellent network of contacts and advisors that we leverage strategically to enhance our capabilities

VISUALIZING OUR IMPACT

OUR STATISTICS



42
Total Projects
20
Clients
11
OpenFAST Models
10
Structural Evaluations
8
FAST7 Models
7
Years in Business
5
Component Designs
3
HAWC2 Models
9
Countries
42
Total Projects
5
Blade Designs
3
HAWC2 Models

NETWORK

CLIENTS



WE WANT TO HEAR FROM YOU

GET IN TOUCH



Ready to start your next project with us?

Send us a message and we will get back to you as soon as possible!